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SOLUTION

 

Professionally provides dynamic balance detection, correction and dynamic balance cleaning equipment for all types of high speed rotating workpieces (from 500 to 10,000 rpm)

SOLUTION

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Application Case of Universal Dynamic Balancing Machine in Generator Manufacturer

Application Case of Universal Dynamic Balancing Machine in Generator Manufacturer

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[Abstract]:
YYQ-50 universal dynamic balancing machine is a dynamic balancing measurement device that can be widely used in rotating workpieces such as generators, DC motors, explosion-proof motors, automobile st

Project Background
YYQ-50 universal dynamic balancing machine is a dynamic balancing measurement device that can be widely used in rotating workpieces such as generators, DC motors, explosion-proof motors, automobile starters, etc. It is a representative device of general dynamic balancing measurement technology. In order to quickly and accurately measure the rotor imbalance function, this equipment uses the YYQ Zhuoxuanjin electrical measurement system, which is a universal dynamic balancing machine independently developed by Zhuoxuanjin. It adopts horizontal support design + ring belt transmission method. It can accurately measure the size of the rotor's unbalance and strictly produce in accordance with the international quality standards of ISO9001-2000. It is a sharp tool for motor rotor dynamic balance measurement. It has been used in batches in explosion-proof motors, permanent magnet motors, starter motors and other motor industries.

 

 

basic situation
Site requirements: The parking position of the dynamic balancing machine needs to be flat, free of oil, water, power interference, and ventilation.
Bearing diameter: the maximum allowable diameter and the minimum 5mm (including 5mm) within the range of 95mm
Workpiece outer diameter: The maximum allowable value for measuring the outer diameter of the workpiece must be less than 600mm (including 600)

 

Features
1. Measurement advantages: adopt self-developed electrical measurement system (measurement time 8 ~ 12 seconds).
2. Product highlights: With the ability to adjust the speed of the workpiece speed, the whole machine is produced and designed in strict accordance with the international quality standards of ISO9001-2000, and the maximum outer diameter of the workpiece can be measured to 600 (mm).
3. Protection safety: triple safety protection (electric measuring sensor, safety protection device, emergency stop button).

 

Calibration process
Install the generator rotor to the measurement station, press the start button, and then the sensor system collects and locates the unbalanced data. After the measurement is completed, manually correct the unbalanced size and angle prompted by the measurement system, press Press the start button, the dynamic balancing machine will be re-tested. If the re-test shows unqualified and continue the operation according to the previous step until it shows qualified.

 

project outcome
The product quality is improved through the YYQ-50 generator rotor dynamic balancing machine. Its rapid measurement capability greatly improves production efficiency, shortens measurement time, reduces rotor unbalance, and improves product market competitiveness.

 

 

Introduction of YYQ-50 generator dynamic balancing machine

 
 
 
 

Professional design of the swing frame, effective

transmission of mechanical force

 

Solid and reliable, small vibration damping

 

Good rigidity ensures the balance quality and precision

of the workpiece

 
 

It has convenient loading and unloading and quick

starting

 

High working efficiency

Set many advantages in one, only to give customers the perfect dynamic balance detection, so that customers feel more at ease

Because of professional, so trust

The basic informationProduct parameters

 

Technical parameters

 

65cm

45cm

 
 
 

Gauge,

And the number

Workpiece quality

range(kg)

50

Maximum outside diam

eter ofworkpiece(mm)

Φ260/300

Distance between two

supports(mm)

15/400

Bearing diameter

range(mm)

Φ3/40(120)

≤0.3g·mm/Kg

Minimum residual

unbalance(e mar )

motor power(KW)

185.335.390.700.1500.

+continuously variable

The workpiece

speed(r/min )

Φ20/150

2/2.4frequency

 

Product features

 
 
 
 

Unbalanced reduction

rate(U RR)%

95%

The structural parameters

Vulnerable

artifacts:

Ring belt drive shaft

diameter range(mm)

Keep Improving Pursue Perfection